Custom industrial packaging · Milwaukee · since 1994

Packaging Solutions, inc.

PSi is the partner that engineers and builds custom returnable and expendable packaging systems for the most demanding manufacturing plants and assembly lines in North America. We engineer the answer, then manufacture it.

32

+
Years of custom packaging engineering

35

Industries Served

14

Full-time
in-house experts

MKE

Headquartered in Milwaukee, Wisconsin

Industries we serve

Built for how your industry actually ships

Eight verticals where PSi applies the same engineering discipline to the specific parts, standards, and supply chains each one runs on.

Aerospace & Defense
Precision-fit dunnage and traceable packaging for high-value components that leave no room for error.

 

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Heavy Equipment & Industrial
Returnable packaging built for the weight and scale of agricultural, construction, and material handling lines.

 

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Transportation & Mobility
Class-A surface protection for automotive, truck, and mobility lines that cannot afford a blemish.

 

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Marine & Recreational
Custom packaging that protects finished, high-value recreational products in transit.

 

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Consumer, Home & Outdoor Products
Class-A protection and seasonal fleet flexibility for the products customers judge on unboxing.

 

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Industrial Equipment & Manufacturing
Returnable packs and bulk bins engineered for heavy, repeating production freight.

 

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Food & Beverage, and Life Sciences
Compliance-aware materials and documented sourcing for regulated production lines.

 

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Electrical, Building & Technical Systems
ESD-rated packaging and heavy-duty custom packaging for electronics and HVAC OEMs across multi-region operations.

 

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How we Work

Our Proven Process

The same process every time, from first call to first production run. Engineering depth, manufacturing speed, and smooth transition between design and build.

1
Opportunity
  • Identify & understand
  • Qualify needs & wants
  • Get parts/models
  • Confirm timeline
  • Expectation alignment
2
Engineer Solution
  • Density study
  • Concept
  • Stakeholder alignment
  • Budgetary estimate (if needed)
3
Validate Solution
  • Sample/mockup
  • Prototype order
  • Testing/trial feedback
  • Stakeholder approval
4
Quote Solution
  • Implementation plan
    • Qty
    • How
    • When
    • Where
  • Execution alignment
5
Order Confirmation
  • Acknowledge PO (24 hrs)
  • Confirm PO accuracy
  • Critical path/timing
  • Finalize details
  • Confirm implementation plan
  • Align on execution
6
Order Fulfillment
  • Procure materials
  • Manufacture / assemble
  • Pack for shipment
  • Setup freight & ship
  • Communicate shipment
  • Packlist / tracking
  • Invoice by next day

How we’re different

Designed. Engineered. Delivered.

The three things buyers tell us they cannot get anywhere else.

Design and build

Most suppliers do one or the other. We manage the process from engineering solution through fulfillment. A turn-key solution with a single point of accountability.

Speed and agility

When your launch cannot wait, we move. We have taken a project from first conversation to supplier approval in under a week, with your timeline driving the schedule.

Relationships

Three decades of serving North America, from outdoor power to powersports manufacturers, built on doing the work right and being easy to deal with.

ROI CALCULATOR

See what returnable packaging could save you

Fleet size, break-even, and five-year cost of ownership. Calculate it in two minutes. No sales call required.

OUTDOOR POWER & LAWN EQUIPMENT · RETURNABLE PACKAGING SYSTEMS

Up to 60% lower freight, built into the pack

Engineering the container to the part fit more parts on every truck, cutting freight and reducing packaging capital by $247,000 across one four-project launch for a lawn and garden OEM.

The customer comes first. Creativity and flexibility are how we differentiate ourselves. Quality in everything we do. Our people are our most valuable resource. We wrote that on the wall in 1994. It is still on the wall today.

Bill Davies, Co-Founder

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Designed. Engineered. Delivered.

Two ways in, depending on where you are.